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Learning how to build Lotus Seven replicas...together!
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PostPosted: February 12, 2014, 1:16 pm 
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Very impressive model and program, Ron. I'll be looking forward to the real deal when you get to that point.

Cheers,

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Damn! That front slip angle is way too large and the Ackerman is just a muddle.

Build Log: viewtopic.php?f=35&t=5886


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PostPosted: February 12, 2014, 5:38 pm 
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Lonnie,
Thanks :)

I'm very much looking forward to getting to that point.
For now this is something to do until the weather warms up enough to go back to work hanging the rear axle.

A few more of the particulars,

Attachment:
14,Centerline4BotBkCurve.jpg

Attachment:
14,CenterLine 4SideCurve,b.jpg

Attachment:
14,angles for back frame pieces.jpg

Attachment:
14,backHeights.jpg


Ron


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PostPosted: February 16, 2014, 6:17 pm 
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Very nice Ron,

So what is the plan for the rails ? :wink:


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PostPosted: February 16, 2014, 7:28 pm 
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Tim,
I'll use the MGB rails that came with the 1974 I picked up, if they have enough metal left after the rust is removed!
They sit nice and low. If mine can't be saved,http://www.VictoriaBritish.com have the slides, without hardware,for $12.95 a side.( 2 required per seat)

These from a 1983 gmc vandura van should work. If you can find them.
Attachment:
1983 gmc vandura van (cube) Rails.JPG


I could probably use the Honda Civic Rails in a pinch. They sit higher .... Then there's Summit or Speedway etc...

Ron


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PostPosted: February 25, 2014, 5:08 pm 
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Lonnie asked how I was going to bend the tubes. My reply was, sand filled tubes over forms.....Which should work for everything but the tight bend at the top of the seat sides. The 1 1/2" radius to center line would be a real PITA to bend even using a torch. Dies are available for a 2" radius to center line bend, so the design was changed.

The other small change was to lean the sides out 15 degrees. I think it will be better this way.
Attachment:
2inchCLdia.jpg

Attachment:
2inchCLdiaBotSpec.jpg

Attachment:
2inchCLdia,top.jpg

Attachment:
2inchCLdia,RtSide.jpg

Attachment:
2inchCLdia,2Frnt.jpg


The axis for the rotation runs from the middle of the side tube bottom through the center of the tube where the 2" curve begins. The 2" curve was rotated
15 degrees back toward the seat top bow.

Ron


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PostPosted: February 27, 2014, 1:13 am 
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Do you feel you're ready to start making them now, Ron?

Cheers,

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Damn! That front slip angle is way too large and the Ackerman is just a muddle.

Build Log: viewtopic.php?f=35&t=5886


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PostPosted: February 27, 2014, 2:32 pm 
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Lonnie,
Yes and no!
Design wise, the frame is as close as it needs to be to start. That is except for the width which I won't really know until the tunnel is roughed in... Which can't happen until I mount the engine and transmission..... Which is next on the list right after hanging the rear axle.!?!
But that can't be done until I can reclaim the build table which is being used to build the new desk, file cabinet and shelves for my wife's office at her clinic.
Attachment:
Pause01.jpg

So right now, when I'm not measuring twice, making piles of sawdust and waiting for glue to dry, I'm in SketchUp trying to work out the brackets for the front UCAs
Attachment:
FrntSus01,02,27,2014.jpg


Hey...you asked :wink:

Ron


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PostPosted: February 27, 2014, 10:52 pm 
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OK, Ron. I'm actually just anxious to see how they turn out. I hope to do something at least similar. I'll be real interested to see how the forms and bending work out.

Cheers,

Lonnie

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Damn! That front slip angle is way too large and the Ackerman is just a muddle.

Build Log: viewtopic.php?f=35&t=5886


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PostPosted: February 28, 2014, 7:54 am 
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Lonnie,

The forms for the larger curves will be wood.......hmmmm!
While I'm working with the wood I'll make the forms for bending the back. Pictures to follow.

Ron

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PostPosted: March 18, 2014, 3:59 pm 
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Lonnie,etc...

Forms for larger dia. bends,
the plan for seats 15" wide at base,
Attachment:
FormsPlan01.jpg

boards marked for 11.5" first bend for back,
Attachment:
Forms01.jpg

Because of spring-back, the first bend will be slightly small.
Attachment:
Forms02.jpg

Circles separated, 1/4" hole drilled for bolt to insure halves align when sanded.
Attachment:
Forms03.jpg

Sides sanded to line with 1/4" quarter round recess routed in facing sides.
Attachment:
Forms04.jpg

Small form for first bend and form for final bend.
Attachment:
Forms07.jpg

glued and clamped.
Attachment:
Forms05.jpg

Halves of the form for the back of the bottom.
Attachment:
Forms06.jpg


St. Patty's Day surprise!
Attachment:
StPat2014.jpg


I'll post more pic's when the clamp to hold the tubes for bending is fab'ed up.

The plan for the 2" curves involves, at some point, making a die and anvil out of a plate from an old universal gym weight stack. But for the present the tight turns will be made by slicing and welding the inside of the curve until it's the right size. :|

The quickest way to" get er done".

Ron


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PostPosted: March 18, 2014, 8:38 pm 
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It's definitely getting interesting, Ron. They're going to be great seats, I think.

Cheers,

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Damn! That front slip angle is way too large and the Ackerman is just a muddle.

Build Log: viewtopic.php?f=35&t=5886


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PostPosted: March 28, 2014, 10:45 am 
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Have you had a chance to test out your bending forms yet, Ron?

Cheers,

Lonnie

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Damn! That front slip angle is way too large and the Ackerman is just a muddle.

Build Log: viewtopic.php?f=35&t=5886


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PostPosted: March 29, 2014, 12:11 pm 
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Lonnie,
Grabbed a 3ft piece length of 16 ga 1/2" OD tube, laid on the vice as shown, pressed the small form against it and, using the vice, clamped the form in place.
Attachment:
bend1,001.jpg

getting this much spring back!
Attachment:
bend1,002.jpg

Snapped the bent piece on to the finish size form.
Attachment:
bend1,003.jpg

Good guess on the spring back, yes!?!

Ron


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PostPosted: March 30, 2014, 9:17 am 
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Recent changes.
Version 3
Attachment:
15inchVersion3.jpg

The radius to center line for the tops of the side tubes is now 4".
The form for the 4" bends will be made from 1" thick oak in the same manner as the plywood forms.
The oak is so a rubber mallet can be used to force the sand filled tube into shape.
The larger radius in the middle of the side tubes is now 6 1/4" to center line, the same as the top of the seat back.The same forms can be used for both bends.
Attachment:
15inchVersion3,changes.jpg

Also changed to a 4" radius are both bends in the bottom sides.

Each different color in the drawing indicates a separate piece. The pieces to be joined by inserting a 3/8" dia rod between parts leaving a 1/16th" gap, welding, grinding...
Attachment:
15inchVersion3b.jpg


Much easier for me this way. Heavier but it may be stronger after all??! :|

Ron


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PostPosted: April 1, 2014, 11:50 pm 
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Looking good, Ron. Yes, good guess on the spring back.

Cheers,

Lonnie

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Damn! That front slip angle is way too large and the Ackerman is just a muddle.

Build Log: viewtopic.php?f=35&t=5886


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