Driven5 wrote:
Regarding the windshield, was any investigation done into the other potential pickup donors from that era too?
Hmm...never thought of that...
Actually I researched the heck out of them windshields, and didn't limit myself to pickups, and even purchsed some other windshields so I could make patterns and see if they'd work. Which reminds me, does anybody want an early 'Vette windshield for cheap?
Driven5 wrote:
My intuition would be to mainly look for the one with the deepest wrap around on the sides, but there I'm sure there are other considerations as well.
One main consideration was it be flat as possible where the cuts needed to be. If we could only find one that was actually flat in the middle (I haven't yet, though I've taken a straight edge to a bunch of car shows and asked permission to touch when a windshield looked promising) we could cut it like flat glass--scribe both sides and crack.
But on to another subject. July has been a good month for me, fab-wise. I've finally figured out how to make a scuttle mold that's good enough to make a part that can be made just right to make a pattern so my fiberglass supplier can make us a proper production scuttle mold. As y'all know, I made the original scuttle out of Formica, which gave me an excellent scuttle for chopping carrots but didn't really meet production standards. Then last summer, I made a mold that was an even further departure from production quality, and here are some pics to prove it:
Attachment:
CrappyMold1.jpg
I used glossy Formica inside out to give me a shiny surface. I figured giving the part a bit of tension would make it more stable (I didn't want the middle flopping around) so I laid out the skin minus about a degree of bend per foot so that after it was done, I could flex it over a frame and...
Attachment:
CrappyMold2.jpg
I'm babbling. So I made this very rigid mold, using polyester fleece and plywood for reinforcement...
Attachment:
CrappyMold3.jpg
...and it looked quite good after it cured (the painter's tape was to keep resin from dripping onto the shiny side)...
Attachment:
CrappyMold4.jpg
...until I got it under the lights and saw how the junctions between the plywood panels pulled the surface into waves. That blob in the middle is the reflection of a four foot straight florescent light. Grr.
[note: I'll post later with pics and text re the one I made this month that worked, so stay tuned]