Hard to believe it was 5 years ago this month I started to modify my Kinetic nosecone to fit the Car9 frame: Widened 6”, sectioned 1.5” and a tilt-forward hinge added. Then, with the nosecone partially complete and tired of the itchy fiberglass work (I ain’t no body-man) it was time to move on and find some metal to cut. So in spite of JD’s offer to send Bubba to help “get ‘er done” (which I respectfully declined,) the f’glass work was set aside.
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Fast forward 4+ years to last fall: Since I had decided my build would be hoodless, the nosecone was lengthened 6” to fill some of the gap. Once the lengthening was done, the itchy fiberglass work was set aside yet again.
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Then came this Covid summer plus a desire to get as many br@ck^ts welded to the chassis as possible so frame painting could eventually be done. This required finishing the nosecone so its fixturing could be welded in place.
First step was to ‘glass in CF tape to stiffen the now wider top surface. You never know when someone’s going to perch their kid up there for a photo op. (Don’t ask me how I know.)
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Next the side profiles got modified and the outer surface built up with more S2 glass followed by body filler, sanding, more body filler, repeat. Did I mention I ain’t no body-man? But I did wear a mask through those hot, sweaty itchy days of sanding and resin smells. Hopefully, dust and viruses (viri?) didn’t make it through the filters.
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And finally last weekend it was time for primer. A layer of 2K epoxy primer was laid on to consolidate all my patching. Then several coats of high-build primer so I can work out the high and low spots. I did mention I ain’t no body-man, didn’t I?
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Ok, so it took 5 years, but it doesn’t look too bad at this point. Well at least a lot better in one color. I’ll find out just how straight it is once a guide coat is sanded off.
When the final sanding is done the nosecone will get top coated with paint followed by a vinyl wrap.
Next up, a fixing mechanism (i.e., br@ck^ts) for the rear of the tilt-forward nosecone will be fabbed, from METAL.