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Learning how to build Lotus Seven replicas...together!
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 Post subject: Howlin' Mad's rotary +4
PostPosted: Sat Oct 20, 2007 12:18 am 
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Joined: Wed Jul 11, 2007 10:27 pm
Posts: 31
Location: Vail, AZ
I bought GatoEnFuego's project back in July and figured I should start a build log with my progress so far.


See this thread for his work.

http://locostusa.com/forums/viewtopic.php?t=1276


I've been reading just about every thread in this forum trying to learn as much as I can. I've changed a few things from his design, but he gave me a solid foundation to work with.

Some of the work so far. Trying to keep it simple and lightweight, will be mostly for autocross and track days, and eventually street legal.


Attachments:
File comment: Upper view of arms.
front suspension1.JPG
front suspension1.JPG [ 111 KiB | Viewed 2953 times ]
File comment: Wilwood rack, very quick ratio.
front susp2.JPG
front susp2.JPG [ 109.06 KiB | Viewed 2953 times ]
File comment: MII spindles, Speedway balljoint/uppers, QA1 shocks.
front susp.JPG
front susp.JPG [ 91.86 KiB | Viewed 2951 times ]

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"Auto racing, bull fighting, and mountain climbing are the only real sports. . . all others are games." --- Ernest Miller Hemingway
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 Post subject:
PostPosted: Sat Oct 20, 2007 1:00 am 
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Joined: Wed Jul 11, 2007 10:27 pm
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Location: Vail, AZ
Some more pictures. I sold off the 7.5" Ford rear end and scrounged a Dana 35 with limited slip from a Wrangler. It has the same 5 lug bolt pattern as Ford and will match the new front discs. You can get just about any ratio, this one had 3.54s, but I found some 4.10s. The Jeep guys practially give these things away, and should be plenty strong enough for this application. It has 10.25" drums, anyone know if 13" wheels will fit?


Attachments:
File comment: Can you say bumpsteer? I hope not.
Tie rod.JPG
Tie rod.JPG [ 232.09 KiB | Viewed 2948 times ]
File comment: Now I need tires.
side2.JPG
side2.JPG [ 251.83 KiB | Viewed 2949 times ]
File comment: Ebay 16x7 Mustang wheels, $200 delivered.
side1.JPG
side1.JPG [ 240.3 KiB | Viewed 2947 times ]

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"Auto racing, bull fighting, and mountain climbing are the only real sports. . . all others are games." --- Ernest Miller Hemingway
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 Post subject:
PostPosted: Sat Oct 20, 2007 3:40 am 
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Joined: Sat Feb 10, 2007 10:57 am
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Lookin very good!


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 Post subject:
PostPosted: Sat Oct 20, 2007 5:03 am 
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Locostering Information Liaison
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Location: So CALIFORNIA
Nice so far......


and stickied

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 Post subject:
PostPosted: Sat Oct 20, 2007 6:24 am 
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Joined: Sat Feb 10, 2007 10:57 am
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Any reason for the swap from the 7.5 to a Dana 35 with the accessibility of disc's and other mustang parts for the 7.5? Kinda thought they are similar in power limitations too. Asking as i am using a 7.5 out of a 2k mustang.


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 Post subject:
PostPosted: Sat Oct 20, 2007 1:18 pm 
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spindlefied
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Location: Edmonton, Alberta
Egads man, could you spread some dirt around on your floor? You're making us all look bad...

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 Post subject:
PostPosted: Sat Oct 20, 2007 1:53 pm 
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Joined: Mon Aug 15, 2005 10:13 pm
Posts: 7041
Location: Charleston, WV
mookie wrote:
Egads man, could you spread some dirt around on your floor? You're making us all look bad...


I was just thinking the exact same thing. That place is spooky -I'm afraid to touch anything- clean. :shock:


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 Post subject:
PostPosted: Sat Oct 20, 2007 10:57 pm 
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Joined: Wed Jul 11, 2007 10:27 pm
Posts: 31
Location: Vail, AZ
Thanks guys. The pictures are deceiving, garage is not that clean. I epoxied the floor and tried to pick a color the same as the dirt around here. I live on a dirt road, so I sweep just about every day.

As for the rear end, the 7.5 center section was big and heavy and had the suspension mounts on top, would have had to cut them off. The 7.5 had 10.5" discs and was 62" WMS-WMS. I would have had to have really radical offset wheels or really wide fenders.

The Dana 35 is 60" WMS-WMS with smaller diameter drums and axle tubes. I need 13" wheels for autocrossing, although the Mustang wheels I have fit perfect and will be for street use. The drums have huge shoes, over 2.5" wide, should have plenty of stopping power. Besides, I'm a Jeep guy, so I need at least one Jeep part.

Pictures of the Mumford link I'm building. I decided on a removable mounting bracket so I can still work on the rear end if needed. Has six 5/16" AN bolts holding it in. Side to side fit is very tight.


Attachments:
File comment: Mumford linkage in work.
mumford1.JPG
mumford1.JPG [ 107.98 KiB | Viewed 2879 times ]
File comment: Closeup.
mumford2.JPG
mumford2.JPG [ 100.95 KiB | Viewed 2878 times ]
File comment: Rear view.
mumford3.JPG
mumford3.JPG [ 101.4 KiB | Viewed 2879 times ]
File comment: Pretty close.
mumford4.JPG
mumford4.JPG [ 111.39 KiB | Viewed 2880 times ]
File comment: Removable mount bracket, not finished.
mumford5.JPG
mumford5.JPG [ 122.4 KiB | Viewed 2878 times ]

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"Auto racing, bull fighting, and mountain climbing are the only real sports. . . all others are games." --- Ernest Miller Hemingway
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 Post subject:
PostPosted: Wed Nov 14, 2007 12:47 am 
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Joined: Wed Jul 11, 2007 10:27 pm
Posts: 31
Location: Vail, AZ
Got some more work done and shot a few pictures.

I put the rear suspension all together to make sure everything worked then finished up the welding on the axle and mumford parts. Put it all together again for the pictures.


Attachments:
rear detail.JPG
rear detail.JPG [ 72.36 KiB | Viewed 2744 times ]
left rear.JPG
left rear.JPG [ 76.03 KiB | Viewed 2744 times ]
left rear2.JPG
left rear2.JPG [ 80.66 KiB | Viewed 2745 times ]
right rear.JPG
right rear.JPG [ 71.14 KiB | Viewed 2744 times ]
rear.JPG
rear.JPG [ 78.77 KiB | Viewed 2744 times ]
File comment: Full up on the right, full down on the left.
deflection.JPG
deflection.JPG [ 77.26 KiB | Viewed 2745 times ]

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"Auto racing, bull fighting, and mountain climbing are the only real sports. . . all others are games." --- Ernest Miller Hemingway
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 Post subject:
PostPosted: Wed Nov 14, 2007 12:56 am 
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Joined: Wed Jul 11, 2007 10:27 pm
Posts: 31
Location: Vail, AZ
Scored a Butlerbuilt seat at the car show/swap meet a couple weeks ago for $25. Even has a homemade mount attached.

I need to find a match now. Of course even if I have to buy a new one l'm way ahead.

I don't like the headrest though, sticks up too high, so I plan on cutting it off just above the chassis.


Attachments:
seat.JPG
seat.JPG [ 84.52 KiB | Viewed 2743 times ]
seat2.JPG
seat2.JPG [ 87.78 KiB | Viewed 2742 times ]

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"Auto racing, bull fighting, and mountain climbing are the only real sports. . . all others are games." --- Ernest Miller Hemingway
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 Post subject:
PostPosted: Wed Nov 14, 2007 12:53 pm 
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Joined: Sun Jan 07, 2007 3:24 pm
Posts: 681
Location: Visalia, Ca
Looks really good! Its nice to see the the build coming back to life. I like the removable mumford.

Rod

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 Post subject:
PostPosted: Wed Nov 14, 2007 12:54 pm 
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Joined: Mon Nov 20, 2006 4:05 pm
Posts: 9
Fantastic pictures!!!

Thank you very much for sharing!


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 Post subject:
PostPosted: Tue Dec 04, 2007 11:02 pm 
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Joined: Wed Jul 11, 2007 10:27 pm
Posts: 31
Location: Vail, AZ
Too much real life going on, so not much progress lately.

I did score another seat at the Good Guys show in Phoenix. Kirkey this time, 16" for $40. Doesn't match the other one which is a Butlerbuilt 17.5", but after I cut them down and make covers, no one will know. I used the Kirkey for the driver side 'cause I'm skinny.

For the mount I used the sliders from the RX-7 donor seats. Worked out fantastic, two 'C' brackets, two spacers, two pieces of 1" tubing, and some nuts and bolts. All I did was bend the factory mounts down to 90 degrees and enlarge the upper rear mount holes to 1/4".

So far a grand total of $65 in seat costs. :D


Attachments:
File comment: almost like I knew what I was doing
seat rails 1.JPG
seat rails 1.JPG [ 80.19 KiB | Viewed 2542 times ]
File comment: hardest part was getting rails parallel
seat rails 2.JPG
seat rails 2.JPG [ 68.93 KiB | Viewed 2542 times ]
File comment: still needs final fitting and welding
seat mount front.JPG
seat mount front.JPG [ 96.08 KiB | Viewed 2539 times ]
File comment: lots of fore/aft travel
seat mount rear.JPG
seat mount rear.JPG [ 103.38 KiB | Viewed 2539 times ]

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"Auto racing, bull fighting, and mountain climbing are the only real sports. . . all others are games." --- Ernest Miller Hemingway
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 Post subject:
PostPosted: Tue Dec 04, 2007 11:16 pm 
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Joined: Mon Aug 15, 2005 10:13 pm
Posts: 7041
Location: Charleston, WV
Very nicely done with the seats.


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