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Learning how to build Lotus Seven replicas...together!
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 Post subject: Re: Locost 11 R1
PostPosted: April 20, 2024, 7:15 pm 
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What is that yellow (plastic?) stuff you're putting on the steel? Is that to keep the fiberglass resin from sticking?

I have a complicated glassing project coming up, so it's on my mind.

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 Post subject: Re: Locost 11 R1
PostPosted: April 20, 2024, 8:26 pm 
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Polyimide tape (kapton) is expensive, polypropylene packing tape will do the same job at a lower cost in my experience, however would recommend trials on a small test patch first. Not much sticks to polypropylene.


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 Post subject: Re: Locost 11 R1
PostPosted: April 20, 2024, 11:58 pm 
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Yep, I had it and it works great but $$$.

Started doing the aluminon that I have been putting off. :oops:
Was not sure I was up to the task ?

I put together the English Wheel and did a test. The HF did a good job with their wheel.
Price was right.

Think I will be OK with the other side ? We will see.
This was the test panel .

:cheers:


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 Post subject: Re: Locost 11 R1
PostPosted: April 21, 2024, 1:05 am 
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After the test I jumped into the deep end . :shock:

Came out just fine.
The 40" panel is a little hard to hold but its OK !
Need to work on the finishing ? Must need more wheeling ?

The hard part was putting the flange on it.
Used my bead roller for that. (I look at way to many YouTube videos. ) :oops:

The inside panel was fun.
Its for the exhaust cut out.

Will start on the end plates next.


More for tomorrow.

:cheers:


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 Post subject: Re: Locost 11 R1
PostPosted: April 22, 2024, 12:22 am 
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Man, I have a lot to learn . :BH:

:cheers:


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 Post subject: Re: Locost 11 R1
PostPosted: April 22, 2024, 12:46 am 
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:drool:


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 Post subject: Re: Locost 11 R1
PostPosted: April 23, 2024, 12:07 am 
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More learning ! This is not easy. :ack:

And it takes a lot of other tools not in a good tool box .

:cheers:


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 Post subject: Re: Locost 11 R1
PostPosted: April 23, 2024, 11:59 pm 
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Been working but mostly in revers .
:oops:

Its a lot harder than it looks. :(

Not sure if I will keep the 90 Deg. bend or try a different way ?
Don't like the way it looks. :ack:

Also found if everything was mounted it would be very hard to install the V band clamp
on the exhaust pipe.
So I will need to open up the hole. :BH:

But getting their.

:cheers:


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 Post subject: Re: Locost 11 R1
PostPosted: April 25, 2024, 2:05 am 
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Today's work.

But I think I'm going to start over.
:BH:
It just looks "dorke" .

:cheers:


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 Post subject: Re: Locost 11 R1
PostPosted: April 25, 2024, 8:11 am 
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Ignore my comment about not having a stretcher or shrinker - I scrolled up after I hit send. :)

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 Post subject: Re: Locost 11 R1
PostPosted: April 25, 2024, 12:50 pm 
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Is there a way to put a downward kick on the front 2:1 collector to take some of the height difference out so that the 90 degree bend is lessened or not required?


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 Post subject: Re: Locost 11 R1
PostPosted: April 25, 2024, 11:22 pm 
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The header was built to a Computer spec.
The two 90's are for sound control ,so I'm told. We will see.

Anybody need some scrap > :BH:
I did learn from this.

But on to a new beginning. :ack:

:cheers:


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 Post subject: Re: Locost 11 R1
PostPosted: April 26, 2024, 10:33 pm 
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The first of the new parts.
Taking it slow.
The 1/4 round part will need to be welded to the lower inside panel. :ack:
Had to weld the botton panel on, because "I CUT OFF " ! :BH: Need to do more thinking. :oops:

Been doing some 1/16" Alum. welding. I will get their.

:cheers:


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 Post subject: Re: Locost 11 R1
PostPosted: April 28, 2024, 12:57 pm 
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Are you guy's bonding your Aluminon panels to your frame and what did you use ?
Was thinking about 3M panel glue ?

:cheers:

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 Post subject: Re: Locost 11 R1
PostPosted: April 28, 2024, 2:29 pm 
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B85 wrote:
Are you guy's bonding your Aluminon panels to your frame and what did you use ?
Was thinking about 3M panel glue ?
I've used the 3M panel adhesive with a nice row of pop rivets. Think it was a two-part adhesive and chose one with a longish setting time to give more positioning/mounting time. Happy with the results.

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