I'm posting a little early, but my plan ran into a problem, and I didn't finish my little subproject today, so I'll post what I've got.
The parts for the leather belt arrived a few days late. This was a piece I expected to farm out to a local leather worker, but I found we don't have any nearby, so I'm doing it myself. Here's the inventory.
Attachment:
Belt 1.jpg
The leather punch is ancient one I've had for years and the burnishing stick I made from hardwood scrap. I haven't done any leather work since my high school Hippie days, but I know some basics.
The burnishing stick, which you use to round and seal the edges of the strap I made in 10 minutes with some round files and sandpaper.
Attachment:
Belt 2.jpg
There are few things I can do in the house on my build, but this was one. I did a lot of the grunt work while watching the Petit Le Mans, 10-hour, IMSA race from Road Atlanta on Sunday. It was very competitive and interesting.
Attachment:
Belt 3.jpg
The edge work is labor intensive and time consuming. First, you need to bevel the edges of the strap. They make special tools to do this fast, but I decided to use my razor knife rather than wait a few days for the special tool to arrive.
Attachment:
Belt 5.jpg
Then you have to 2-stage sand the beveled edges, first with a medium grit, then with a fine grit sandpaper to get the edge smooth, but leave the ends of the fibers open.
Attachment:
Belt 6.jpg
Attachment:
Belt 7.jpg
Once the edge is smooth, you use water applied to the edge, and run the slotted burnishing stick running over the edge quickly, many times, producing heat through friction to round it over and compress the fibers at the same time.
Attachment:
Belt 8.jpg
I wanted to edge dye the straps kind of in the Western saddle tradition. So, I used Frog tape (supposedly leakproof with water based paints and dyes) to seal the finished surface off and applied a black, water-based, leather dye to the edges.
Attachment:
Belt 9.jpg
Unfortunately, the Frog tape did leak even though I edge sealed it completely with a steel rod. I can fix that with some Meltonian shoe cream, but hadn't planned on it. The big bummer is the D-rings I was going to use (early photo). The inside dimensions are not as represented in the vendor's online drawings, so the strap binds too much. I'm going to have to find new ones as this was the vendor's largest size.
The dyed edges have to be sealed with bee's wax and the burnishing tool, which I did get done today. I could have finished the whole rig today if the D-rings worked. Now, I'll have to wait a couple of days to get that done. Aaaaagh!
Attachment:
Belt 10.jpg
So, on to something else tomorrow, but I have appointments that are going to spoil most of the day tomorrow.
Cheers,